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XL-C30
XINGLE
Single-head Filling And Capping Machine is a high-precision filling and capping equipment designed for the pharmaceutical, biotechnology and other industries. It integrates advanced mechanical technology, electrical control technology and automation technology, and can efficiently and accurately complete the liquid filling and capping operations of vials.
1.Liquid Filling And Capping Machine can be customized according to the samples provided by customers, which enables it to fully meet the filling and capping requirements of various specifications of vials for different customers, showing strong versatility and high flexibility.
2.Filling Capping Machine adopts single-head filling, with a production capacity of 1000 to 1200 bottles per hour, and can efficiently complete many filling and capping tasks in a unit time. This excellent production capacity greatly improves production efficiency and can fully meet the needs of large-scale production of enterprises.
3.Vial Filling And Capping Machine can be equipped with protective covers and 100-level laminar flow hoods according to the actual production needs of customers, meet the requirements of different production environments and hygiene standards, and provide customers with personalized solutions.
4.Fully Automatic Filling And Capping Machine adopts vibration plate to automatically sort and place plugs, which improves the efficiency of plug sorting and placement, reduces manual operation, and reduces labor intensity.
5.The robot automatically takes and places the caps and automatically presses the caps to ensure accurate and stable operation, avoid human errors, and at the same time does not damage the caps, prolongs the service life of the caps, and is economical and durable.
6. The electrified integrated control system and main electrical components are all high-quality brands, which ensures the stable operation of the equipment and reduces the probability of failure.
What are the common reasons that may cause damage to bottle caps?
Manipulator problems:
1. The gripping force of the manipulator is not appropriate. Excessive force may cause the bottle cap to deform or produce indentations; too little force may cause the bottle cap to fall or shift during transportation, collide with other parts and be damaged.
2. The design of the manipulator fixture is unreasonable, such as the fixture material is too hard, the shape does not match the bottle cap, etc., which will damage the bottle cap during the grasping and placement process
Vibration plate failure:
1. The vibration intensity of the vibration plate is too high, which will cause the bottle caps to collide with each other or rub against the track during transportation, causing scratches or damage to the surface of the bottle cap.
2. The vibration plate track is not smooth or has foreign matter, which will hinder the smooth transportation of the bottle cap and increase the risk of damage to the bottle cap.
Capping mechanism problems:
1. Excessive capping pressure will cause the bottle cap to deform or even break; too little pressure may cause the bottle cap to be poorly sealed and easy to loosen and fall off during subsequent transportation or storage.
2. The capping mold is worn or damaged, its shape and size change, and it cannot cooperate well with the bottle cap, which may damage the bottle cap during the capping process.
Bottle cap material problem:
The bottle cap material is brittle or lacks hardness, and is easy to break or deform when subjected to external force
Bottle cap design defects:
The bottle cap size deviation is large, and it does not fit tightly with the bottle mouth. It is easy to shake or fall off during equipment operation, increasing the possibility of damage.
Improper operation:
The operator is not familiar with the equipment and adjusts the equipment parameters incorrectly, such as inaccurate robot gripping position, improper capping pressure setting, etc., which will directly cause bottle cap damage.
Single-head Filling And Capping Machine is a high-precision filling and capping equipment designed for the pharmaceutical, biotechnology and other industries. It integrates advanced mechanical technology, electrical control technology and automation technology, and can efficiently and accurately complete the liquid filling and capping operations of vials.
1.Liquid Filling And Capping Machine can be customized according to the samples provided by customers, which enables it to fully meet the filling and capping requirements of various specifications of vials for different customers, showing strong versatility and high flexibility.
2.Filling Capping Machine adopts single-head filling, with a production capacity of 1000 to 1200 bottles per hour, and can efficiently complete many filling and capping tasks in a unit time. This excellent production capacity greatly improves production efficiency and can fully meet the needs of large-scale production of enterprises.
3.Vial Filling And Capping Machine can be equipped with protective covers and 100-level laminar flow hoods according to the actual production needs of customers, meet the requirements of different production environments and hygiene standards, and provide customers with personalized solutions.
4.Fully Automatic Filling And Capping Machine adopts vibration plate to automatically sort and place plugs, which improves the efficiency of plug sorting and placement, reduces manual operation, and reduces labor intensity.
5.The robot automatically takes and places the caps and automatically presses the caps to ensure accurate and stable operation, avoid human errors, and at the same time does not damage the caps, prolongs the service life of the caps, and is economical and durable.
6. The electrified integrated control system and main electrical components are all high-quality brands, which ensures the stable operation of the equipment and reduces the probability of failure.
What are the common reasons that may cause damage to bottle caps?
Manipulator problems:
1. The gripping force of the manipulator is not appropriate. Excessive force may cause the bottle cap to deform or produce indentations; too little force may cause the bottle cap to fall or shift during transportation, collide with other parts and be damaged.
2. The design of the manipulator fixture is unreasonable, such as the fixture material is too hard, the shape does not match the bottle cap, etc., which will damage the bottle cap during the grasping and placement process
Vibration plate failure:
1. The vibration intensity of the vibration plate is too high, which will cause the bottle caps to collide with each other or rub against the track during transportation, causing scratches or damage to the surface of the bottle cap.
2. The vibration plate track is not smooth or has foreign matter, which will hinder the smooth transportation of the bottle cap and increase the risk of damage to the bottle cap.
Capping mechanism problems:
1. Excessive capping pressure will cause the bottle cap to deform or even break; too little pressure may cause the bottle cap to be poorly sealed and easy to loosen and fall off during subsequent transportation or storage.
2. The capping mold is worn or damaged, its shape and size change, and it cannot cooperate well with the bottle cap, which may damage the bottle cap during the capping process.
Bottle cap material problem:
The bottle cap material is brittle or lacks hardness, and is easy to break or deform when subjected to external force
Bottle cap design defects:
The bottle cap size deviation is large, and it does not fit tightly with the bottle mouth. It is easy to shake or fall off during equipment operation, increasing the possibility of damage.
Improper operation:
The operator is not familiar with the equipment and adjusts the equipment parameters incorrectly, such as inaccurate robot gripping position, improper capping pressure setting, etc., which will directly cause bottle cap damage.
