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LSAG-2
XINGLE
5-10ml Ampule Filling And Sealing Machine adopts a step-by-step transmission system to deliver ampoules to each station in groups at a certain frequency. First, nitrogen is filled before the bottle is delivered to eliminate oxygen in the bottle to prevent oxidation of the medicine. Then the liquid filling operation is carried out, and the liquid medicine is accurately poured into the ampoule bottle through a metering pump and other devices. Then, nitrogen is filled afterward to further ensure the gas environment in the bottle. Finally, the mouth of the ampoule bottle is melted by heating, and the bottle mouth is drawn into a wire shape using a wire drawing device to complete the sealing.
1. Custom ampule filling adopts a double needle design, and two filling needles work at the same time. The production capacity reaches 2000-2500 bottles/hour, which can meet the needs of medium and large-scale production and improve production efficiency for enterprises.
2. The customized design of the metering pump can be precisely adjusted according to the different characteristics of the drug solution and the filling requirements. Whether it is a high-viscosity drug solution or a low-viscosity liquid, it can achieve stable and accurate filling.
3.2 Needles Ampule Filling And Sealing Machine's filling needle is made of 304 stainless steel, which has the advantages of corrosion resistance, high temperature resistance, and high strength. In the long-term use process, it is not easy to rust and damage, and can ensure the hygiene and safety of filling.
4. The infusion tube adopts a 6mm specification, which can ensure the smooth flow of the drug solution and avoid blockage and leakage. The reasonable tube diameter design not only ensures the filling speed, but also reduces the pressure loss, and improves the stability and reliability of the equipment.
5. The customized design enables the equipment to adapt to 5-10ml ampoules produced by different manufacturers, and has a certain versatility. Whether it is the difference in bottle mouth diameter, bottle length or bottle shape, it can be adapted by adjusting the parameters and components of the equipment.
The common faults and solutions of Custom 5-10ml Ampule Filling And Sealing Machine filling and sealing are as follows:
1. Filling related faults:
Filling needle dripping:
Reason: There is air leakage in the filling pipeline, resulting in leakage of the liquid medicine; the filling needle itself is damaged or defective, resulting in dripping; the filling pump has air leakage problems, affecting normal filling; or the program back suction volume is set too small, and the liquid medicine cannot be completely back sucked.
Solution: Carefully check the filling pipeline and replace the problematic part of the pipeline; check the filling needle and replace it in time if it is damaged; check the sealing of the filling pump and replace it if necessary; increase the program back suction volume value appropriately according to the actual situation.
2. Sealing related faults:
Wire drawing has pointed heads, bubble heads, burnt heads, etc.:
Reason: The position of the fire head cam is incorrect, resulting in uneven flame heating; the heating temperature does not match the host speed, such as too high temperature or too slow host speed, which easily causes the bottle mouth to overheat; the liquid medicine adheres to the bottle wall and is affected during sealing.
Solution: Adjust the position of the flame head cam to ensure uniform flame heating; adjust the host speed or the size of the heating flame to find the appropriate parameter match; adjust the filling needle position to prevent the filling needle from hitting the bottle wall, and take measures to prevent dripping and avoid the liquid from adhering to the bottle wall.
5-10ml Ampule Filling And Sealing Machine adopts a step-by-step transmission system to deliver ampoules to each station in groups at a certain frequency. First, nitrogen is filled before the bottle is delivered to eliminate oxygen in the bottle to prevent oxidation of the medicine. Then the liquid filling operation is carried out, and the liquid medicine is accurately poured into the ampoule bottle through a metering pump and other devices. Then, nitrogen is filled afterward to further ensure the gas environment in the bottle. Finally, the mouth of the ampoule bottle is melted by heating, and the bottle mouth is drawn into a wire shape using a wire drawing device to complete the sealing.
1. Custom ampule filling adopts a double needle design, and two filling needles work at the same time. The production capacity reaches 2000-2500 bottles/hour, which can meet the needs of medium and large-scale production and improve production efficiency for enterprises.
2. The customized design of the metering pump can be precisely adjusted according to the different characteristics of the drug solution and the filling requirements. Whether it is a high-viscosity drug solution or a low-viscosity liquid, it can achieve stable and accurate filling.
3.2 Needles Ampule Filling And Sealing Machine's filling needle is made of 304 stainless steel, which has the advantages of corrosion resistance, high temperature resistance, and high strength. In the long-term use process, it is not easy to rust and damage, and can ensure the hygiene and safety of filling.
4. The infusion tube adopts a 6mm specification, which can ensure the smooth flow of the drug solution and avoid blockage and leakage. The reasonable tube diameter design not only ensures the filling speed, but also reduces the pressure loss, and improves the stability and reliability of the equipment.
5. The customized design enables the equipment to adapt to 5-10ml ampoules produced by different manufacturers, and has a certain versatility. Whether it is the difference in bottle mouth diameter, bottle length or bottle shape, it can be adapted by adjusting the parameters and components of the equipment.
The common faults and solutions of Custom 5-10ml Ampule Filling And Sealing Machine filling and sealing are as follows:
1. Filling related faults:
Filling needle dripping:
Reason: There is air leakage in the filling pipeline, resulting in leakage of the liquid medicine; the filling needle itself is damaged or defective, resulting in dripping; the filling pump has air leakage problems, affecting normal filling; or the program back suction volume is set too small, and the liquid medicine cannot be completely back sucked.
Solution: Carefully check the filling pipeline and replace the problematic part of the pipeline; check the filling needle and replace it in time if it is damaged; check the sealing of the filling pump and replace it if necessary; increase the program back suction volume value appropriately according to the actual situation.
2. Sealing related faults:
Wire drawing has pointed heads, bubble heads, burnt heads, etc.:
Reason: The position of the fire head cam is incorrect, resulting in uneven flame heating; the heating temperature does not match the host speed, such as too high temperature or too slow host speed, which easily causes the bottle mouth to overheat; the liquid medicine adheres to the bottle wall and is affected during sealing.
Solution: Adjust the position of the flame head cam to ensure uniform flame heating; adjust the host speed or the size of the heating flame to find the appropriate parameter match; adjust the filling needle position to prevent the filling needle from hitting the bottle wall, and take measures to prevent dripping and avoid the liquid from adhering to the bottle wall.
